In this section you will find some product cases where we have applied different technologies to manufacture the serial components.
Contact us and we will find the best process to produce your products as well.
Hybrid products
Helvoet has co-developed several hybrid products and has a unique setup which enables to produce different materials all in-house and deliver everything out of one hand. This is achieved by over-moulding of a plastic part with with a custom-made rubber compound which bonds directly to the plastic.
- Co-Development
- Hybrid product
- K+K
Impeller
The impeller is the "heart" of the fuel pump and Helvoet was one of the original manufactures of turbine injection molded and machined fuel pump impellers. Having shipped over 300 Million products in thermoset and thermoplastic since its first in 1993, Helvoet is the industry leader in this application.
- Grinding
- Molding
- Post-Processed
Bonded parts
Bonding of rubber on metal or plastic by direct-bonding or with a bonding agent is one of Helvoet's specialities
- Co-Development
- Hybrid product
- K+K
Microfluidics
A microfluidic chip can be considered a mini-laboratory and is certainly the future for point-of-care diagnostics and other applications. Helvoet offers polymer microfluidic components of highest quality.
Fuel Pump Housings
Helvoet is the world's only supplier of phenolic housings machined with Pocket Grinding and single-slides grinding equipment. Component quantities are nearing 500 million since the first products rolled off the line in 1999.
- Cleaning
- Grinding
- Metal to Plastic
Membranes and Sealings
We manufacture a wide range of rubber and LSR membranes and sealings, adapting the material to the application requirements. It is also possible to integrate a sealing function in a structural part by k+k technology.
- Hybrid product
- K+K
- Molding
Vacuum Connector
Mostly vehicles with diesel engines are executed with auxiliary vacuum pumps where a vacuum connector ensures that depression remains in the system at all times. With our own flexline assembly technology we offer a large variety of 100% tested vacuum connectors with check valves.
- Assembly
- Molding
- Post-Processed
SCR Pump
The SCR pump in thermoset is a typical example of substitution from metal to plastic. It is used to reduce the NOX for diesel engines and has to withstand urea (Ad Blue) for its function.
- Grinding
- Metal to Plastic
- Molding
Stator air-conditioning unit
The insulation mask products form the stator of an air-conditioning unit and are manufactured by injection molding of BMC (Bulk Molding Compound). Because of the light weight, high strength and high resistance to creep, BMC forms an excellent material for this application.
- Metal to Plastic
- Molding
Rotor for radar system
As metal replacement product a pvd coated drum is used in the automotive Advanced Emergency Braking Systems (radar system). Precise tolerances and specific reflection properties are required for this high safety part made of thermoset.
- Cleaning
- Metal to Plastic
- Post-Processed
Piston for brake system
This thermoset secondary piston is part of the TMC (Tandem Master Cylinder) brake system in automotive.
It's a high security part with specific requirements on strength (450bar) and roughness tolerances over lifetime achieved by grinding.
- Grinding
- Metal to Plastic
- Post-Processed
Primary Packaging
Helvoet has been producing millions of veterinary syringes for decades and applies this knowledge to other primary packaging as well as drug delivery devices.
- Assembly
- Molding
- Post-Processed
Valve block for gear box
The valve block is a high precision as molded part in thermoset material. After the assembly of 4 valves it is used in the DSG gear box (Direct Shift Gear). Precise tolerances, strength and contamination requirements are key to the manufacturing process.
- Cleaning
- Metal to Plastic
- Molding
Cartridges
Cartridges are amongst the best examples of products where we can put our broad tool box to work. Different materials, combining processes, handling of filters, foils or microfluidics combined with functional testing and zero-defect assembly.
- Assembly
- Co-Development
- Post-Processed
Tubes & Plugs
Product ensures the stability of diabetes test strips over life time - parts are moulded, filled and sealed, ensuring a moisture tight seal during storage and usage.
- Assembly
- Molding
- Post-Processed
Blood warming cartridge
This part warms the blood of the patient in a trauma condition improving the chance of recovery. By performing a good FMEA study Helvoet optimized the risk reduction and the investments leading to the best product quality.
- Co-Development
- Hybrid product
Medical Devices
Helvoet is able to manufacture your medical device with all its different molded parts and bought in components. If required we also handle sterilization and packaging in its final individual packaging.
- Assembly
- Cleaning
- Co-Development
Dosing Systems
Accurate dosing systems are build up of accurate parts. We produce dosing devices for several customers in the food and beverage markets and integrate functional testing methods to secure nothing but the best quality.
- Assembly
- Cleaning
- Molding